|Alumill Tech Gulf LLC, is located in Ras Al Khaimah, UAE, engaged in manufacturing and coating of aluminium coils and sheets. The plant has an ultra modern state of the art
machinery and a well equipped laboratory to facilitate end to end testing
solutions of materials at all levels thus, meeting the requirements of
industrial and aluminum architecture segments with an uncompromising quality of
- Massive factory space over 55,000 square meters
- Product profile includes aluminium coils and sheets in different alloys and finishes
- Rolling Mill - annual production capacity of 24,000 MT
- Coating Line - annual production capacity of 18,000 MT
ALUMILL PRODUCTION PROCESS
Melting and Holding Furnaces:
Pure aluminum ingots are melted and alloyed with other elements by means of master alloy such as iron, silicon, manganese and magnesium. The material is analyzed and adjusted to ensure that the correct composition is achieved. This is then transferred to the holding furnace for direct casting.
In cast house continuous casting and rolling process is adopted in which hot metal, after being continuously cast as cast coil form. In melting furnace alloyed preparation is taken place and there after hot metal is transferred to the holding furnace, then degassing and filtration is taking place.
Cold Rolling Mill:
Cast coils are then processed in the cold rolling mill to customer’s required thickness and further treated in the annealing furnace to achieve the required temper and strength. The cold rolling mill machine is equipped with automatic gauge control (AGC) and able to produce the closest tolerance required meeting the stringent worldwide standards.
Finishing Tension Leveling Line:
Cold Rolled Coils are processed in the Finishing Department for further process as per customer’s requirement as:
Colour Coating Line:
The coil coating process is the most efficient means of
coating aluminum. It is a continuous, high-volume process that produces a
consistent product. The aluminum substrate gets degreased, chemically
pre-treated and coated. Typical paint system requirements are formability,
scratch-resistance, appearance, weather ability, etc.
- Tension leveling for improving the flatness of the material prior to coating and cut to length for final coil and sheet production
- Side trimming for coated coils
- Roll forming for roofing products